Carpet Rack & Textile Roll Storage Manufacturer in Delhi NCR
- Configuration: Deep horizontal pigeon-hole cubicles or cantilever roll-support arms
- Roll protection: Smooth internal surfaces prevent fabric snagging, creasing, and edge tears
- Capacity: 100 kg to 500 kg per roll position; system heights up to 7,000 mm
- Loading: Manual push-in loading or forklift crane boom attachment access
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Reliance Logistics
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Flipkart Supply Chain
Blinkit Dark Stores
BigBasket Regional DC
Mother Dairy Cold Depots
Haldiram Foods
Havells India Supply
Relaxo Footwear Logistics
Delhivery Mega Hub
Dabur India Distribution
Product Overview & Engineering
What is a Carpet Rack? A carpet rack is a specialized heavy-duty industrial storage system engineered specifically for long, cylindrical, and heavy rolls of carpets, rugs, artificial grass, vinyl flooring, and textile fabrics. Configured as deep, multi-tier steel pigeon-hole tunnels or heavy cantilever arms with center spindles, it allows long rolls up to 4 meters in length to be slid into dedicated horizontal compartments effortlessly.
Where is it Used? Heavily deployed across textile and carpet manufacturing hubs in Panipat, Bhadohi, and Delhi NCR furnishing wholesalers in Kirti Nagar and Kotla Mubarakpur.
Key Benefits & Advantages:
• Prevents roll crushing, creasing, and yarn damage caused by floor stacking.
• 100% direct access to every single roll pattern and color SKU without shifting other rolls.
• Smooth continuous interior steel runners ensure fabrics slide in and out without snagging.
• Multiplies warehouse vertical storage up to 7 meters high.
How Vaishno Storage Solution Manufactures This System: Fabricated at our Mundka facility from heavy IS 2062 steel uprights and structural cross-beams. Full-depth horizontal steel guide channels are roll-formed with radiused safety edges and flared lead-in entry horns. All components are processed through our 7-tank powder-coating facility.
How We Install on Site: Deep structural frames are erected and tied with longitudinal bracing, horizontal roll runner tracks are aligned with laser levelers, and floor base plates are chemical-anchored.
Carpet Rack Manufacturers in Delhi
Vaishno Storage Solution is an established carpet rack manufacturer in Delhi, operating a full-scale fabrication facility at Mundka Udyog Nagar, West Delhi. We produce high-strength industrial carpet rack utilizing certified prime-grade hot-rolled and cold-rolled steel (IS 2062 Grade E250 / E350) sourced directly from reputed primary mills including Tata Steel, JSW, and SAIL. Each structural upright, load beam, and shelf panel is crafted through computer-controlled multi-station cold roll-forming and CNC perforation lines, ensuring strict 50 mm modular adjustability and millimeter-accurate tolerances. With our complete in-house pre-treatment (7-tank hot chemical phosphating) and electrostatic thermosetting powder coating line, we eliminate third-party processing delays and pass direct factory pricing to end-user enterprises across Delhi and NCR.
Carpet Rack Suppliers in Delhi NCR
As leading carpet rack suppliers in Delhi NCR, Vaishno Storage Solution delivers turnkey storage implementations across key industrial clusters including Mundka, Mayapuri, Okhla, Bawana, Narela, Gurugram, Manesar, Noida, Greater Noida, Ghaziabad, Sahibabad, Faridabad, Sonipat, Kundli, and Bahadurgarh. We maintain active ready stock of standard upright frames, horizontal step beams, panel shelves, and slotted angle sections to enable emergency 24- to 48-hour dispatches. Our factory-trained erection teams arrive equipped with mechanical floor anchor systems, torque-controlled fasteners, and laser leveling tools to complete defect-free on-site installation with zero disruption to warehouse throughput.
Carpet Rack Wholesalers & Bulk Dealers in Delhi
For 3PL logistics operators, e-commerce fulfillment hubs, commercial infrastructure contractors, and industrial dealers, Vaishno Storage Solution acts as a dependable carpet rack wholesaler in Delhi. We offer tier-based bulk commercial discounts based on total steel tonnage and running bay volume, delivering transparent savings of 15% to 25% compared to intermediary retail traders and local hardware vendors. Every commercial order includes a detailed Bill of Quantities (BOQ), verified Mill Test Certificates (MTC), structural deflection calculations, and complimentary 2D warehouse CAD layout engineering.
Carpet Rack B2B Price Benchmark & Quality Comparison
| Parameter / Feature | Vaishno Storage Solution (Factory Direct) | Open Market / Trader Reseller |
|---|---|---|
| Indicative Price | ₹1,800 – ₹4,500 per running foot | +18% to +30% higher (Trader margin added) |
| Structural Steel Quality | Prime IS 2062 Grade E250 / E350 (Tata / JSW / SAIL tested) | Commercial grade / re-rolled secondary HR steel |
| Anti-Corrosion Surface Finish | 7-Tank hot phosphating + 80µ electrostatic epoxy powder coating | Manual air-dry synthetic enamel spray (prone to flaking) |
| CAD Layout & Load Calculations | Free 2D/3D warehouse CAD floor plan with certified UDL calculations | No engineering drawings; generic rough estimations |
| Turnkey Erection & Anchoring | Factory-certified structural riggers with mechanical floor anchor bolts | Third-party unvetted day labor or customer self-assembly |
| Standard Dispatch Time | 24–48 hours for standard sizes; 5–8 days for custom orders | Uncertain lead times dependent on third-party suppliers |
| Parameter | Specification Details |
|---|---|
| Roll Storage Styles | Deep Pigeon-Hole Steel Compartments OR Center-Core Cantilever Spindle Arms |
| Standard Roll Lengths Supported | 1,500 mm (5 ft), 2,000 mm (6.5 ft), 3,000 mm (10 ft), 4,000 mm (13 ft) carpet rolls |
| Roll Diameter Capacity | Accommodates roll diameters from 200 mm up to 800 mm |
| Weight Capacity per Roll Slot | 100 kg to 500 kg per roll position |
| System Heights | 2,400 mm up to 7,500 mm (accessible via order pickers or crane booms) |
| Steel Material | High-Tensile IS 2062 Grade Prime Structural Steel |
| Internal Guides | Smooth-folded continuous steel guide runners with flared entry funnels |
| Surface Treatment | 7-Tank Pre-Treatment + High-Durability Electrostatic Powder Coating |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Pigeon-Hole Carpet Rack (3m Deep) | 250 kg / roll slot | Handmade woolen carpets, rugs & textile fabric rolls |
| Heavy Vinyl & Linoleum Roll Rack | 400 kg / roll slot | Heavy commercial vinyl flooring, artificial grass & rubber mats |
| Cantilever Spindle Carpet Carousel | 300 kg / arm spindle | Showroom display rolls allowing easy fabric pull-out and cutting |
Recommended Applications & Warehouse Environments
Carpet manufacturing mills, Panipat textile hubs, home furnishing retail showrooms, artificial turf warehouses, vinyl flooring distributors.
How We Manufacture & Install Carpet Rack
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Carpet Rack Compares
Factors Determining Carpet Rack Cost
Request Factory Quote
Receive a complete BOQ & 2D CAD layout within 24 hours.
Carpet Rack FAQs
Common questions regarding technical capacity, fabrication lead time, and installation.
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