Semi Duty Rack Manufacturer in Delhi NCR
- Loading capacity: 200 kg to 800 kg UDL per shelf level
- Construction: Cold roll-formed uprights with step beams and steel decking
- Adjustability: 50 mm pitch vertical adjustment without nuts and bolts
- Finish: 7-tank chemical pre-treated electrostatic powder coating
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Reliance Logistics
Amazon Fulfilment
Flipkart Supply Chain
Blinkit Dark Stores
BigBasket Regional DC
Mother Dairy Cold Depots
Haldiram Foods
Havells India Supply
Relaxo Footwear Logistics
Delhivery Mega Hub
Dabur India Distribution
Product Overview & Engineering
What is a Semi Duty Rack? Semi duty racking (often called medium duty shelving or long-span light shelving) is designed for manual hand-picking of goods too heavy for standard slotted angle shelving (200 kg to 800 kg per shelf) but not requiring a full-scale heavy pallet racking system. It features roll-formed interlocking uprights and step beams fitted with recessed steel shelves.
Where is it Used? Widely utilized in automotive spare parts stockrooms, retail backrooms, pharmaceutical distributors, garment packaging units, and electrical equipment warehouses across Delhi, Gurugram, and Ghaziabad.
Key Benefits & Advantages:
• Holds up to 800 kg per tier without shelf sagging.
• Quick boltless assembly—beams hook securely into upright slots.
• Stepped beam design ensures steel decking panels sit flush with beam edges.
• Low investment cost per cubic foot of organized inventory.
How Vaishno Storage Solution Manufactures This System: Uprights and beams are cold roll-formed from high-yield CRCA and HR steel in our Mundka factory. Shelf panels are pressed on CNC hydraulic bending presses with box-formed edges and welded bottom stiffener channels. All components are processed through our 7-tank powder-coating line for scratch resistance.
How We Install on Site: Upright frames are pre-assembled with diagonal bracing, base feet are placed, beams are clipped into place, safety pins are engaged, and decking panels are dropped in without any specialized tools.
Semi Duty Rack Manufacturers in Delhi
Vaishno Storage Solution is an established semi duty rack manufacturer in Delhi, operating a full-scale fabrication facility at Mundka Udyog Nagar, West Delhi. We produce high-strength industrial semi duty rack utilizing certified prime-grade hot-rolled and cold-rolled steel (IS 2062 Grade E250 / E350) sourced directly from reputed primary mills including Tata Steel, JSW, and SAIL. Each structural upright, load beam, and shelf panel is crafted through computer-controlled multi-station cold roll-forming and CNC perforation lines, ensuring strict 50 mm modular adjustability and millimeter-accurate tolerances. With our complete in-house pre-treatment (7-tank hot chemical phosphating) and electrostatic thermosetting powder coating line, we eliminate third-party processing delays and pass direct factory pricing to end-user enterprises across Delhi and NCR.
Semi Duty Rack Suppliers in Delhi NCR
As leading semi duty rack suppliers in Delhi NCR, Vaishno Storage Solution delivers turnkey storage implementations across key industrial clusters including Mundka, Mayapuri, Okhla, Bawana, Narela, Gurugram, Manesar, Noida, Greater Noida, Ghaziabad, Sahibabad, Faridabad, Sonipat, Kundli, and Bahadurgarh. We maintain active ready stock of standard upright frames, horizontal step beams, panel shelves, and slotted angle sections to enable emergency 24- to 48-hour dispatches. Our factory-trained erection teams arrive equipped with mechanical floor anchor systems, torque-controlled fasteners, and laser leveling tools to complete defect-free on-site installation with zero disruption to warehouse throughput.
Semi Duty Rack Wholesalers & Bulk Dealers in Delhi
For 3PL logistics operators, e-commerce fulfillment hubs, commercial infrastructure contractors, and industrial dealers, Vaishno Storage Solution acts as a dependable semi duty rack wholesaler in Delhi. We offer tier-based bulk commercial discounts based on total steel tonnage and running bay volume, delivering transparent savings of 15% to 25% compared to intermediary retail traders and local hardware vendors. Every commercial order includes a detailed Bill of Quantities (BOQ), verified Mill Test Certificates (MTC), structural deflection calculations, and complimentary 2D warehouse CAD layout engineering.
Semi Duty Rack B2B Price Benchmark & Quality Comparison
| Parameter / Feature | Vaishno Storage Solution (Factory Direct) | Open Market / Trader Reseller |
|---|---|---|
| Indicative Price | ₹1,100 – ₹2,800 per running foot | +18% to +30% higher (Trader margin added) |
| Structural Steel Quality | Prime IS 2062 Grade E250 / E350 (Tata / JSW / SAIL tested) | Commercial grade / re-rolled secondary HR steel |
| Anti-Corrosion Surface Finish | 7-Tank hot phosphating + 80µ electrostatic epoxy powder coating | Manual air-dry synthetic enamel spray (prone to flaking) |
| CAD Layout & Load Calculations | Free 2D/3D warehouse CAD floor plan with certified UDL calculations | No engineering drawings; generic rough estimations |
| Turnkey Erection & Anchoring | Factory-certified structural riggers with mechanical floor anchor bolts | Third-party unvetted day labor or customer self-assembly |
| Standard Dispatch Time | 24–48 hours for standard sizes; 5–8 days for custom orders | Uncertain lead times dependent on third-party suppliers |
| Parameter | Specification Details |
|---|---|
| Loading Capacity | 200 kg to 800 kg UDL per tier |
| Frame Height | 1,800 mm, 2,100 mm, 2,400 mm, 3,000 mm, 3,600 mm |
| Beam Lengths | 900 mm, 1,200 mm, 1,500 mm, 1,800 mm, 2,100 mm |
| Depth of Shelves | 450 mm, 600 mm, 800 mm, 900 mm, 1,000 mm |
| Upright Profile | 55x47 mm / 60x50 mm roll-formed profile (1.6 to 2.0 mm thickness) |
| Steel Grade | Prime CRCA / IS 2062 Grade Hot Rolled Steel |
| Decking Options | 18/20 Gauge CRCA steel panels with welded bottom stiffeners |
| Standard Color | Industrial Grey / Blue Uprights & Orange Beams |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Light Medium (200-350 kg) | 200–350 kg / level | Apparel boxes, retail stockrooms, stationery & electronic parts |
| Standard Semi-Heavy (500 kg) | 500 kg / level | Automotive spares, hardware stores & plastic molded components |
| Heavy Medium (800 kg) | 800 kg / level | Chemical cans, machine parts, paint buckets & motor assemblies |
Recommended Applications & Warehouse Environments
Automotive component stockrooms, electrical hardware godowns, garment packing floors, pharma stockists, e-commerce staging centers.
How We Manufacture & Install Semi Duty Rack
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Semi Duty Rack Compares
Factors Determining Semi Duty Rack Cost
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Semi Duty Rack FAQs
Common questions regarding technical capacity, fabrication lead time, and installation.
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