Double Deep Pallet Racking Manufacturer in Delhi NCR
- Density: Stores 2 pallet positions deep from a single aisle
- Capacity: 1,000 kg to 2,500 kg per pallet position
- Space gain: Increases warehouse floor capacity by 40% to 50%
- Equipment: Operated with specialized pantograph or reach trucks
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Reliance Logistics
Amazon Fulfilment
Flipkart Supply Chain
Blinkit Dark Stores
BigBasket Regional DC
Mother Dairy Cold Depots
Haldiram Foods
Havells India Supply
Relaxo Footwear Logistics
Delhivery Mega Hub
Dabur India Distribution
Product Overview & Engineering
What is Double Deep Pallet Racking? Double deep pallet racking stores pallets two positions deep in a back-to-back layout rather than single deep, eliminating one access aisle for every two rack runs. Operated by reach trucks fitted with pantograph mechanisms or telescopic deep-reach forks, it provides an exceptional balance between high storage density and operational speed.
Where is it Used? Extensively deployed in cold storage facilities where refrigerated cubic space is costly, as well as general manufacturing warehouses holding homogeneous inventory with 2 to 4 pallets per SKU.
Key Benefits & Advantages:
• Increases warehouse storage density by 40% to 50% over selective racking.
• Reduces overall forklift travel aisle space, lowering floor square footage requirements.
• Operates on Last-In, First-Out (LIFO) within each pair of deep pallets.
• Low investment cost per pallet position compared to automated shuttle systems.
How Vaishno Storage Solution Manufactures This System: Fabricated in our Mundka industrial plant from heavy-gauge IS 2062 HR steel. We roll-form reinforced upright frames with specialized heavy diagonal bracings to absorb lateral braking forces. Custom upper-level pallet guide rails are precision-welded to guide deep-reach forklift operators during blind upper-tier insertions.
How We Install on Site: Laser floor alignment, dual frame spacing, heavy chemical floor bolting, and installation of welded pallet guide channels on upper levels to ensure foolproof pallet alignment when inserting the second deep pallet.
Double Deep Pallet Racking Manufacturers in Delhi
Vaishno Storage Solution is an established double deep pallet racking manufacturer in Delhi, operating a full-scale fabrication facility at Mundka Udyog Nagar, West Delhi. We produce high-strength industrial double deep pallet racking utilizing certified prime-grade hot-rolled and cold-rolled steel (IS 2062 Grade E250 / E350) sourced directly from reputed primary mills including Tata Steel, JSW, and SAIL. Each structural upright, load beam, and shelf panel is crafted through computer-controlled multi-station cold roll-forming and CNC perforation lines, ensuring strict 50 mm modular adjustability and millimeter-accurate tolerances. With our complete in-house pre-treatment (7-tank hot chemical phosphating) and electrostatic thermosetting powder coating line, we eliminate third-party processing delays and pass direct factory pricing to end-user enterprises across Delhi and NCR.
Double Deep Pallet Racking Suppliers in Delhi NCR
As leading double deep pallet racking suppliers in Delhi NCR, Vaishno Storage Solution delivers turnkey storage implementations across key industrial clusters including Mundka, Mayapuri, Okhla, Bawana, Narela, Gurugram, Manesar, Noida, Greater Noida, Ghaziabad, Sahibabad, Faridabad, Sonipat, Kundli, and Bahadurgarh. We maintain active ready stock of standard upright frames, horizontal step beams, panel shelves, and slotted angle sections to enable emergency 24- to 48-hour dispatches. Our factory-trained erection teams arrive equipped with mechanical floor anchor systems, torque-controlled fasteners, and laser leveling tools to complete defect-free on-site installation with zero disruption to warehouse throughput.
Double Deep Pallet Racking Wholesalers & Bulk Dealers in Delhi
For 3PL logistics operators, e-commerce fulfillment hubs, commercial infrastructure contractors, and industrial dealers, Vaishno Storage Solution acts as a dependable double deep pallet racking wholesaler in Delhi. We offer tier-based bulk commercial discounts based on total steel tonnage and running bay volume, delivering transparent savings of 15% to 25% compared to intermediary retail traders and local hardware vendors. Every commercial order includes a detailed Bill of Quantities (BOQ), verified Mill Test Certificates (MTC), structural deflection calculations, and complimentary 2D warehouse CAD layout engineering.
Double Deep Pallet Racking B2B Price Benchmark & Quality Comparison
| Parameter / Feature | Vaishno Storage Solution (Factory Direct) | Open Market / Trader Reseller |
|---|---|---|
| Indicative Price | ₹2,200 – ₹5,000 per pallet position | +18% to +30% higher (Trader margin added) |
| Structural Steel Quality | Prime IS 2062 Grade E250 / E350 (Tata / JSW / SAIL tested) | Commercial grade / re-rolled secondary HR steel |
| Anti-Corrosion Surface Finish | 7-Tank hot phosphating + 80µ electrostatic epoxy powder coating | Manual air-dry synthetic enamel spray (prone to flaking) |
| CAD Layout & Load Calculations | Free 2D/3D warehouse CAD floor plan with certified UDL calculations | No engineering drawings; generic rough estimations |
| Turnkey Erection & Anchoring | Factory-certified structural riggers with mechanical floor anchor bolts | Third-party unvetted day labor or customer self-assembly |
| Standard Dispatch Time | 24–48 hours for standard sizes; 5–8 days for custom orders | Uncertain lead times dependent on third-party suppliers |
| Parameter | Specification Details |
|---|---|
| Storage Configuration | 2 pallets deep per aisle side (4 pallets back-to-back) |
| Upright Frame Depth | 2,100 mm to 2,400 mm (combined double bay depth) |
| Pallet Weight Rating | 1,000 kg to 2,500 kg per pallet position |
| Material Grade | IS 2062 Grade Prime High-Tensile Structural Steel |
| Operating Forklift Type | Reach Truck with Pantograph or Deep-Reach Telescopic Forks |
| Beam Pitch Adjustment | 50 mm pitch with dual spring safety locks |
| Upper Pallet Guide Rails | Optional guide rails for upper beam blind positioning |
| Surface Treatment | 7-Tank Pre-Treatment + Electrostatic Powder Coating |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Medium Capacity (1000 kg\/pallet) | 2,000 kg per 2-pallet beam tier | FMCG packaged foods & consumer goods |
| Heavy Capacity (1500 kg\/pallet) | 3,000 kg per 2-pallet beam tier | Chemical drums, auto components & raw materials |
| Extra Heavy (2000 kg\/pallet) | 4,000 kg per 2-pallet beam tier | Cold storage frozen cartons & bulk commodities |
Recommended Applications & Warehouse Environments
Cold chain storage, bulk pharmaceutical distribution, high-density FMCG warehouses, paper and printing roll storage, and third-party logistics staging centers.
How We Manufacture & Install Double Deep Pallet Racking
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Double Deep Pallet Racking Compares
Factors Determining Double Deep Pallet Racking Cost
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Double Deep Pallet Racking FAQs
Common questions regarding technical capacity, fabrication lead time, and installation.
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